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Deckel Maho DMG DMC64V 2002 1

Deckel Maho DMG DMC64V 2002

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machine specifications

  • Throat Depth:

    9.45"

  • Chuck Size (Inches):

    8"

  • Spindle Taper (CAT/BT):

    HSK-463

  • Spindle Speed:

    12,000 RPM

  • Bar Stock Capacity:

    2.0"

  • Table Size - L:

    61"

  • Table Size - W:

    30"

  • Tool Changer Type:

    60 ATC

  • Turret Capacity:

    8 Positions

  • V-Axis Travel:

    5555

  • X - Axis Travel (inches):

    15.7" / 400mm

  • Max Swing (inches):

    17.32"

  • Vertical Travel of Ram:

    4444

  • Y - Axis Travel (inches):

    15.7" / 400mm

  • Z - Axis Travel (inches):

    14.7" / 375mm

  • Pallet Size (inches):

    25"

  • Resonator ( Type ):

    55

  • Wire Traveling Speed:

    22

  • Wire Diameter (inches):

    3333

  • Feed force X/Y/Z:

    7,000 N

  • Feed Rate:

    0.04-1,575 IPM

  • Rapid traverse X/Y,Z:

    2,755 IPM (70 m/min) No ballscrew in X-Axis

  • Rapid Traverse Y-Axis:

    1,575 ipm (40 m/min)

  • Rapid Traverse Z-Axis:

    1,575 ipm (40 m/min)

  • Ball screw diameter/pitch (Y/Z):

    1.57/0.6" (40/15 mm)

  • Acceleration X-Axis:

    5 m/s-2

  • Acceleration Y-Axis:

    4 m/s-2

  • Acceleration Z-Axis:

    5 m/s-2

  • Positioning Accuracy Y,Z Axis:

    0.0004" (0.010 mm)

  • Positioning Accuracy X- Axis:

    0.0003" (0.008 mm)

  • Heidenhain Glass Scales X/Y/Z Path Measuring System:

    0.001 mm

  • Tool clamping force:

    8,000 N

  • Tool releasing force:

    13,000 N

  • Acceleration 0-12,000 rpm:

    2.3 seconds

  • Deceleration 12,000 rpm-0:

    1.4 seconds

  • Number of Tools:

    30

  • Max Tool Diameter:

    3.9" (100 mm)

  • Max Tool Diameter(vacant adjacent):

    5.5" (140 mm)

  • Max Tool Length:

    11.8" (300 mm)

  • Max Tool Weight:

    15.4 lbs (7 kg)

  • Max loading weight of tool magazine:

    198 lbs (90 kg)

  • Chip To Chip Time:

    Approx 7 Seconds

  • Table Clamping Area w/ T-Slots:

    33.5" x 23.6"

  • Loading height:

    33.5"

  • Max work load capacity:

    1,320 lbs

  • C-Axis rotation range:

    360 x 0.001 degree

  • C-Axis rotary speed:

    35 rpm

  • A-Axis swivel range:

    +/- 135 degrees

  • A-Axis swivel speed:

    35 rpm

  • Distance between trunnion flanks:

    Approx. 19.5"

  • Max part swing between trunnion flanks:

    Approx. 19"

  • Max weight on trunnion table:

    Approx. 265 lbs

machine equipped with

  • HEIDENHAIN iTNC530 CNC Control with 15" TFT flat screen monitor
  • RENISHAW Laser tool breakage monitoring with tool length/diameter measuring
  • Heidenhain converter and Siemens drives
  • Chiller for direct drive NC Rotary Tilt Table
  • RENISHAW OMP40-2 Infrared Parts Measuring Probe
  • TORIT Oil & Emulsion mist collector
  • Fully enclosed work cabin
  • Linear drive in X axis
  • Ball screws in Y & Z axes
  • Spray Gun
  • Multi input transformer

machine description

VIDEO LINK: http://youtu.be/1Bf5hJxGAak Only 14,171 Program run hours over the total life of the machine Only 13,907 spindle run time hours over the total life of the machine Linear drive (no ballscrew) in the X-Axis with rapid traverse of 2,755 ipm 30 position pick-up tool changer which can be loaded during machining time Tool changer is located behind working area to protect from emulsion &dirt Direct measuring system (Heidenhain glass scales) for maximum accuracy -WORKING RANGE- X axis.................................................. 25.2" (640 mm) Y axis.................................................. 23.6" (600 mm) Z axis.................................................. 19.7" (500 mm) Feed force X/Y/Z............................................... 7,000 N Feed rate............................. 0.04-1,575 ipm (1-40,000 mm/min) Rapid traverse X/Y,Z....... 2,755 ipm (70 m/min) No ballscrew in X-Axis Rapid traverse Y-Axis............................. 1,575 ipm (40 m/min) Rapid traverse Z-Axis............................. 1,575 ipm (40 m/min) Ball screw diameter/pitch (Y/Z)................... 1.57/0.6" (40/15 mm) -ACCELERATION- X-axis......................................................... 5 m/s-2 Y-axis......................................................... 4 m/s-2 Z-axis......................................................... 5 m/s-2 -POSITIONING ACCURACY (ADMISSIBLE VALUE ACCORDING TO VDI/DGQ 3441) P: Y,Z-axis (direct measuring system) acc. VDI/DGQ 3441 0.0004" (0.010 mm) P: X-axis (direct measuring system) acc. VDI/DGQ 3441 0.0003" (0.008 mm) -HEIDENHAIN GLASS SCALES X/Y/Z PATH MEASURING SYSTEM (RESOLUTION)- Direct........................................................ 0.001 mm -MAIN SPINDLE- Speed range............................................... 1-12,000 rpm Drive power 40% DC/continous duty.............. 25.5/17.4 hp (19/13 kW) Torque 40% DC/continous duty................ 73/51.1 ft/lbs (100/70 Nm) Tool mounting DIN 69 871-A...................................... CAT 40 Tool clamping force............................................ 8,000 N Tool releasing force.......................................... 13,000 N Acceleration 0-12,000 rpm.................................. 2.3 seconds Deceleration 12,000 rpm-0.................................. 1.4 seconds -PICK-UP TOOL MAGAZINE/CHANGER- Number of tools..................................................... 30 Maximum tool diameter.................................... 3.9" (100 mm) Maximum tool diameter, vacant adjacent places............ 5.5" (140 mm) Maximum tool length..................................... 11.8" (300 mm) Maximum tool weight.................................... 15.4 lbs (7 kg) Maximum loading weight of tool magazine................ 198 lbs (90 kg) Chip to chip time.............................. Approximately 7 seconds -TABLE DESIGN- Clamping area with T-slots DIN 650-14.. 33.5" x 23.6" (850 mm x 600 mm) Loading height (upper edge of table).................... 33.5" (850 mm) Maximum work load capacity.......................... 1,320 lbs (600 kg) -NC ROTARY-TILT TABLE- C-Axis rotation range............................... 360 x 0.001 degree C-Axis rotary speed............................................. 35 rpm A-Axis swivel range.......................... Plus or minus 135 degrees A-Axis swivel speed............................................. 35 rpm Distance between trunnion flanks.......... Approximately 19.5" (495 mm) Maximum part swing between trunnion flanks.. Approximately 19" (483 mm) Maximum weight on trunnion table........ Approximately 265 lbs (120 kg) Table is equipped with a EROWA Quick Chuck for fast pallet change outs -CHIP CONVEYOR WITH PAPER BAND FILTER AND THROUGH THE SPINDLE COOLANT- Capacity 158 gallons (600 liter) INTERLIT SPB 3/600 ND German made unit Ejection height of the chip conveyor.................. 49.2" (1,250 mm) Pump capacity external tool cooling 10.6 gallon/min (40 l/min)29PSI(2 bar) Pump capacity spray gun.. 13.2 gallon/min (50 l/min) 30.5 PSI (2.1 bar) Pump capacity for flushing of bed/magazine door 23.7gal/min(90l/min)1.9bar Pump capacity for coolant thru the spindle 580PSI(40 bar)8gal/min(30l/min)
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